Effect of SF6 circuit breaker parameters on switching overvoltages evaluated based on nominal modes of converter transformers

In this work, we set out to investigate the influence of operating currents of SF6 circuit breakers on the magnitude of overvoltages during switching of converter transformers. The experience of electrical equipment operation is analyzed with a focus on the problems associated with the natural aging of insulation, overloads, and switching overvoltages. The methods of equipment diagnostics were used. According to statistical data, at present, about 37% of short circuits between phases and 42% of single-phase earth faults in electrical networks of industrial enterprises occur due to switching overvoltages. The conducted tests showed that the overvoltages emerging during switching by SF6 circuit breakers of converter transformers, which are used in aluminum smelters, may reach a three-fold rated voltage of the network. This threatens the insulation of transformer windings, cable line, and the switch itself. It was established that an increase in operating currents of an LF2 circuit breaker, not exceeding 27.8% of the rated current of the switch, leads to an increase in overvoltages during switching of converter transformers. At a further increase in the operating currents of the circuit breaker by more than 27.8% of the rated current of the circuit breaker, a sharp decrease in the value of switching overvoltages is observed. Therefore, the operating currents of SF6 circuit breakers were established to affect the level of switching overvoltages of converter transformers. The underlying mechanism of this phenomenon was determined, which should be taken into account when improving the reliability of power supply of converter transformers and, consequently, the reliability of aluminum production. The feasibly of resistive-capacitive dampers as the most effective means for limiting overvoltages during switching of converter transformers was confirmed.