An Approach to Estimate the Temperature of an Induction Motor under Nonlinear Parameter Perturbations Using a Data-Driven Digital Twin Technique

To monitor temperature as a function of varying inductance and resistance, we propose a data-driven digital twin approach for the rapid and efficient real-time estimation of the rotor temperature in an induction motor. By integrating differential equations with online signal processing, the proposed data-driven digital twin approach is structured into three key stages: (1) transforming the nonlinear differential equations into discrete algebraic equations by substituting the differential operator with the difference quotient based on the sampled voltage and current; (2) deriving approximate analytical solutions for rotor resistance and stator inductance, which can be utilized to estimate the rotor temperature; and (3) developing a general procedure for obtaining approximate analytical solutions to nonlinear differential equations. The feasibility and validity of the proposed method were demonstrated by comparing the test results with a 1.5 kW AC motor. The experimental results indicate that our method achieves a minimum estimation error that falls within the standards set by IEC 60034-2-1. This work provides a valuable reference for the overheating protection of induction motors where direct temperature measurement is challenging.