Experimental Study on the Design and Cutting Mechanical Properties of Bionic Pruning Blades

This study focuses on existing pruning equipment; cutting blades show cutting resistance and lead to high energy consumption. Using finite element (FEA) numerical simulation technology, the branch stress wave propagation mechanism during pruning was studied. The cutting performance of the bionic blade was evaluated with cutting energy consumption as the test index and the branch diameter and branch angle as the test factors, respectively. The test results showed that the blades imitating the mouthparts of the three-pecten bull and the beak of the woodpecker performed well in pruning, and the energy consumption during cutting was reduced by 18.2% and 16.3% compared to traditional blades, making these blades significantly better. These two blades also effectively reduced the cutting resistance and branch splitting by optimizing the edge angle design and increasing the slip-cutting action. In contrast, the imitation shark’s tooth blade increased cutting energy consumption by 14.4% due to the large amount of cutting resistance in the cutting process when cutting larger-diameter branches, making it unsuitable for application in the pruning field. Therefore, the blades imitating the mouthparts of the three pectins and the beak of the woodpecker have significant advantages in reducing the cutting resistance and improving the pruning quality. These findings provide an important theoretical reference for the development of energy-efficient pruning equipment.