Ultraviolet cross‐linked ultra‐high molecular weight polyethylene fiber laminate: Preparation and mechanism analysis for its excellent mechanical properties

Abstract The development of high‐performance ultra‐high molecular weight polyethylene (UHMWPE) fiber laminate is of great significance in the field of bulletproof materials. However, due to the poor heat resistance of UHMWPE fibers, it is challenging to achieve exceptional mechanical properties in laminates prepared via hot‐pressing. In this study, we employ a self‐made ultraviolet (UV) cross‐linked fully drawn yarn of UHMWPE (UVFDY), which exhibits excellent heat resistance, to prepare a UVFDY/unsaturated polyester resin (UPR) laminate through hot‐pressing. The laminate possesses outstanding mechanical properties, which includes high Barcol hardness (~40 HBa), high tensile strength (~800 MPa), and high storage modulus (~13.7 GPa at 25°C), surpassing those of most conventional UHMWPE fiber laminates. Its remarkable mechanical properties are primarily attributed to the highly cross‐linked networks of cured UPR and the stable structures (gel content ~89%, crystallinity ~81.5%, orientation ~93%, and smoother fiber surface) of UVFDY during hot‐pressing. This work not only provides valuable insights into the preparation of high‐performance UHMWPE fiber laminates but also promotes applications for the self‐made UV cross‐linked UHMWPE fiber. Highlights Novel laminate possesses high Barcol hardness. The tensile strength and storage modulus of novel laminate are excellent. UV irradiated fiber with high structural stability during hot‐pressing.