Understanding the Effect of Corrosion Resistance in Welded AA2198‐T8 Alloy: Microstructural‐Electrochemical Insights

ABSTRACT In this study, we explore the corrosion resistance of AA2198‐T8 alloy in friction stir‐welded zones, focusing on microstructure changes and resulting corrosion susceptibility. Macrogalvanic coupling effects are observed in weldment under corrosive conditions, particularly in the welding joint (WJ), heat‐affected zones, and base metal (BM). Severe localized corrosion is prevalent in anodic zones, revealing intricate trenching patterns around micrometric particles in cathodic domains. Investigating isolated zones exposes SLC across all welding‐affected regions and BM, underscoring the involvement of microgalvanic cells in corrosion. The novel utilization of a syringe cell as an electrochemical tool proves to be instrumental in delineating the electrochemical characteristics of welding testing zones. Notably, stir zone within WJ emerges as the region depicting the lowest corrosion resistance, a critical finding substantiated by localized electrochemical impedance spectroscopy. These insights into the interplay of electrochemical phenomena and microstructural attributes have implications for advancing corrosion mitigation strategies and alloy engineering in materials science.