Analysis of Heat Exchanger for Single-Phase Cooling Applications using Micro-channels of Copper Material

The design of a microchannel heat exchanger can be achieved using various approaches. The design includes various materials, such as ceramics, silicon, metals, and polymers, that are used to make microchannels, depending on their specific requirements. Polymers such as silicon, glass, and other polymeric materials are utilized on metallic substrates. The current study includes microchannels fabricated from metallic copper. Further, the design solutions do not consider the implications of the second law of thermodynamics. Hence, performing an energetic analysis of microchannels is imperative to design and assess thermodynamic systems that use them efficiently. One technique to improve a thermodynamic system's efficiency is using a well-designed microchannel heat exchanger with excellent energetic performance. This can be achieved by creating a thermodynamic system that eliminates energetic losses and limits only unavoidable losses. The use of high-conductivity material like copper also achieves this. To identify possible reasons for exergy loss and perhaps address them, a thorough energetic analysis of an existing heat exchanger is necessary. A microchannel heat exchanger with 19 microchannels in a flat tube is considered for this study. The study finds the energetic losses, which are useful for the thermal design of the heat exchanger.