Enhancing compressive behaviour of seawater sea sand concrete filled hybrid carbon-glass FRP tubes exposed to seawater: Effect of thickness

This study presents a novel investigation into the impact of tube thickness on the residual compressive strength of sea water sea sand concrete (SWSSC) filled filament wound hybrid fibre-reinforced polymer (HFRP) tubes, positioning them as innovative alternatives to traditional concrete-filled steel tubes in corrosive marine environments. The research explores tube thicknesses of 2 mm, 3 mm, and 4 mm, employing a unique hybrid configuration of 50 % carbon fibre reinforced polymer (CFRP) internal layers and 50 % glass fibre reinforced polymer (GFRP) external layers. This study examines the effect of these configurations on compressive mechanical properties, microstructural characteristics, and damage progression under alkaline and seawater conditions. Additionally, the research evaluates cross-ply and hoop orientations as variables in filament winding fibre orientation. A comprehensive set of 108 hybrid tubes were filled with an alkaline solution to simulate the SWSSC environment and exposed to seawater at varying temperatures and durations. Accelerated aging experiments were conducted in the laboratory to assess the long-term compressive performance of SWSSC-filled HFRP tubes exposed to seawater. Long-term compressive strength predictions were made using the Arrhenius theory, based on short-term accelerated aging data. The accelerated test data revealed maximum compressive strength reductions of 33 %, 15 %, and 17 % for 2 mm, 3 mm, and 4 mm cross-ply HFRP tubes, respectively, after 150 days of exposure at 60 °C. For hoop HFRP tubes, the corresponding reductions were 19 %, 18 %, and 17 %. Thicker tubes (3 mm and 4 mm) with sufficient internal CFRP layers protect external GFRP layers from alkaline damage, akin to pure CFRP tubes. Thinner tubes (2 mm) exhibit similar performance to GFRP tubes as alkaline damage spreads from their less substantial internal CFRP layers to the outer GFRP layers. For cross-ply tubes, the recommended strength reduction factors are 0.6 for 2 mm, 0.8 for 3 mm, and 0.8 for 4 mm thicknesses. For hoop tubes, the suggested factors are 0.7 for 2 mm, 0.7 for 3 mm, and 0.8 for 4 mm thicknesses. This study shows the innovative potential of tailored hybrid HFRP tubes in enhancing the durability and performance of marine infrastructure. • Effect of thickness on the durability of hybrid FRP tubes exposed to concrete and seawater. • Investigating damage progression across the thickness of hybrid tubes. • Predicting long-term behaviour and introducing knock-down factors.