Mathematical Modeling of the Global Engineering Process for Optimizing Product Quality in the Aerospace Industry

The aerospace industry faces the challenge of maintaining product excellence amidst intricate processes and demands for cost and time efficiency. Mathematical modeling emerges as a valuable tool for optimizing the engineering process and enhancing quality, with potential applications extending beyond aerospace to other sectors with high quality and safety standards. This study develops and validates a mathematical model specific to the aerospace industry, aiming to assess the impact of human resource expertise on product quality. Through a case study within an aerospace organization, an IDEF0-methodology-based mathematical model, coupled with weighted averages, was constructed to depict the comprehensive engineering process and quantify knowledge’s impact on deliverable quality. Simulation data, gathered through human resource knowledge assessments and non-conformity analyses, revealed a direct correlation between technical knowledge levels and deliverable quality, consequently impacting final product quality. The proposed model serves as a tool for estimating potential deliverable error rates and pinpointing critical areas within the process that necessitate refinement. The research underscores the significance of knowledge investment and effective knowledge management strategies in upholding quality and competitiveness across industries with stringent quality requirements.