Physical characterization of agar-based biodegradable films derived from nonhazardous laboratory waste

Globally, approximately 2.12 billion tons of waste are annually disposed of, with laboratories significantly contributing across diverse waste streams. Effective waste management strategies are crucial to mitigate environmental impact and promote sustainability within scientific communities. This study addresses the challenges by introducing a novel method that transforms laboratory media waste into a valuable biopolymer named “Agastic.” The process involves repurposing agar extracted from bulk laboratory waste, blending it with bio-based plasticizers to produce Agastic sheets exhibiting mechanical properties comparable to traditional bioplastics. Using response surface methodology (RSM) and central composite design (CCD), optimal concentrations of agar (1.5–2.5% w/v), glycerol (0.25–1% v/v), and ethanolamine (0.5–1.5% v/v) were determined. Predictions from Design Expert software indicated impressive tensile strength up to 14.31 MPa for AGA-1 and elongation at break up to 52% for AGA-2. Fourier Transform Infrared Spectroscopy (FTIR) analysis confirmed agarose structural features in AGA-1 and AGA-2. Thermogravimetric analysis (TGA) showed polysaccharide-related breakdown between 38°C and 280°C in AGA-1, peaking at 299.36°C; AGA-2 exhibited diverse thermal decomposition up to 765°C, suggesting their biodegradable potential in packaging applications. Scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM-EDS) analysis confirmed nontoxic nature of Agastic and preserved morphological integrity in both samples. Soil degradation studies revealed AGA-1 and AGA-2 losing 71.31% and 70.88% of weight, respectively, over 15 days. This innovation provides a sustainable pathway to repurpose laboratory waste into eco-friendly bioplastics, particularly suitable for moisture-sensitive packaging such as nursery applications. These findings underscore Agastic films’ promise as environmentally friendly alternatives to traditional plastics, supporting circular bioeconomy principles and significantly reducing ecological impacts associated with plastic waste.