Limits of dropwise condensation heat transfer on dry nonwetting surfaces

Surface condensation is ubiquitous in applications such as power generation and desalination. Nonwetting surfaces have been studied extensively for their dropwise condensation potential with reports of dramatic improvements relative to the classical Nusselt equation for film-wise condensation that has long served as a reference theoretical <i>lower bound</i> on the condensation heat transfer coefficient. However, a theoretical <i>upper bound</i> on the <i>maximum</i> possible condensation heat transfer over a given surface is not available. Considering actual surface topographies as fractal surfaces, we present theoretical upper bounds for gravity-driven and jumping droplet condensation modes in a unified manner. Experimental data on steam condensation from this study as well as the literature on dry nonwetting surfaces are compared to the bounds to identify the opportunity gap to the theoretical maximum. Solid-infused surfaces, introduced recently by the authors, are shown to fall in this opportunity space, closer to the upper bound.

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Journal
iScience
Published
2024-09-27
DOI
https://doi.org/10.1016/j.isci.2024.111059
Primary Topic
Surface Modification and Superhydrophobicity
Type
article
Field-Weighted Citation Impact
0.00

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article

Limits of dropwise condensation heat transfer on dry nonwetting surfaces

Sandeep Hatte, R. Pitchumani
iScience
Surface Modification and Superhydrophobicity
article

Limits of dropwise condensation heat transfer on dry nonwetting surfaces

Sandeep Hatte, R. Pitchumani
article en

Abstract

Surface condensation is ubiquitous in applications such as power generation and desalination. Nonwetting surfaces have been studied extensively for their dropwise condensation potential with reports of dramatic improvements relative to the classical Nusselt equation for film-wise condensation that has long served as a reference theoretical <i>lower bound</i> on the condensation heat transfer coefficient. However, a theoretical <i>upper bound</i> on the <i>maximum</i> possible condensation heat transfer over a given surface is not available. Considering actual surface topographies as fractal surfaces, we present theoretical upper bounds for gravity-driven and jumping droplet condensation modes in a unified manner. Experimental data on steam condensation from this study as well as the literature on dry nonwetting surfaces are compared to the bounds to identify the opportunity gap to the theoretical maximum. Solid-infused surfaces, introduced recently by the authors, are shown to fall in this opportunity space, closer to the upper bound.

iScienceVol. 27(11)
Virginia Tech (US)
National Science Foundation, U.S. Department of Energy, National Energy Technology Laboratory, Institute for Critical Technology and Applied Science, Division of Electrical, Communications and Cyber Systems
Openalex Percentile: Top 85%
Surface Modification and Superhydrophobicity
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