Use of Pulsed Potentials for Electropolishing TA6V Parts Elaborated By Additive Manufacturing in Deep Eutectic Solvent

The Ti-6Al-4V alloy's high mechanical properties, low density, excellent biocompatibility, and corrosion resistance make it an ideal material for sectors such as aeronautics, astronautics and medical technology. The demand for increasingly complex part designs is speeding up the development of Additive Manufacturing (AM) technology, enabling the creation of shapes unachievable with traditional machining. However, the parts manufactured present significant surface roughness, thus reducing resistance to corrosion and mechanical stress. To mitigate these risks, homogeneous polishing of the entire shape is required. Electrochemical polishing is an all-round part treatment technique ideal for addressing AM challenges. Deep Eutectic Solvent (DES) electrolytes are well-suited for this application. The aim of this study is to develop electropolishing of Ti-6Al-4V parts in a DES solvent of ethylene glycol and choline chloride. The challenges posed by viscous layer thickness problems, as well as two methods to overcome them, are described, including agitation control and pulsed potentials.