Numerical Modeling of Water Transport in a Microporous Layer-Coated Porous Transport Layer for a Polymer Electrolyte Membrane Water Electrolyzer with an Interdigitated Flow Field for Internal Gas-Liquid Separation

A novel design for interdigitated flow fields in polymer electrolyte membrane electrolyzers has been developed for both ground and space applications. This design separates oxygen and liquid water internally, eliminating the need for water circulators to remove bubbles and external gas-liquid separators with buoyancy. The capillary pressure in the hydrophobic microporous layer (MPL) of the anode porous transport layer facilitates internal separation of oxygen gas and pressurized liquid water. A finite element model (COMSOL Multiphysics) simulates water transport in the MPL, while electrochemical impedance spectra determine the electrochemical kinetic parameters for the model. The model takes into account the oxygen bubble coverage of the cathode, liquid water saturation in the MPL, and the current ratio between liquid water and water vapor at the MPL-cathode layer interface. The vapor from liquid water in the MPL is modeled to mix with oxygen for diffusion. A volumetric water evaporation rate as a linear function of liquid water saturation in the MPL is assumed, where the rate constant is estimated from vapor permeation tests.