Numerical and experimental investigation of the steam penetration in narrow channels during a dynamic steam sterilization cycle

Abstract The most challenging aspect of steam sterilization is the removal of all non-condensable gases (NCGs) from the autoclave. These gases prevent the effective killing of microorganisms, impairing the sterility of medical devices. Special cycles are performed to ensure the penetration of steam, even into the deepest passages. To better understand this process, numerical models were developed to determine the spatial distribution of steam within the chamber, including its penetration into narrow channels. These are the first models that can be used to accurately determine the flow within three-dimensional cavities during a dynamic sterilization cycle. To validate the model, an experiment was designed using direct tunable diode laser absorption spectroscopy at a wavelength of 1364 nm to measure the mole fraction of steam present at the end of an aluminum pipe at a temporal resolution of 1 s. This represents a pioneering application of this technique in the field of steam sterilization. This setup was designed for installation on any autoclave. Both simulation and experimental data exhibit good agreement over the entire pressure range (0.18–3.15 bar). The most interesting observation made during the study was the increase in the steam content at the end of the tube while a vacuum was generated. The numerical results show that the mole fraction of H 2 O increased from 0.53 to 0.63 over the course of a single vacuum phase. This phenomenon was attributed to a stronger diffusion effect combined with small pressure gradients during low pressures. This finding inspired the idea of taking the diffusion effect more into account when designing sterilization cycles in the future to make them more sustainable and effective. The presented methodologies and models represent an excellent basis for conducting more complex investigations in the future, such as those investigating the influence of condensation effects on steam penetration in cavities.