Design and mechanical properties analysis of a novel CFRP tendons anchorage structure

To address the challenges of larger size, stress concentration at the loading end, and insufficient anchoring performance at the free end of traditional bonding-type anchors for Carbon Fiber Reinforced Polymer (CFRP) tendons, a novel anchor featuring a variable angle multi-stage cone is proposed. This solution is derived by analyzing the notch effect at the loading end caused by the wedging of the bonding medium in conventional cone-type anchors. A theoretical model for the stress distribution of the variable angle multi-stage conical anchor was developed using elastic deformation theory. The reliability of this model was validated through finite element analysis. Subsequently, a comparative analysis was conducted to evaluate the stress distribution and anchoring performance of the variable angle multi-stage conical anchor against several traditional anchor types. This analysis revealed the mechanical mechanisms and advantages of the variable angle multi-stage conical anchor in enhancing anchoring effectiveness. The study illustrates that the bonding medium between adjacent cone sections of the variable angle multi-stage conical anchor exhibits a specific gap under stress, leading to reduced stress in the tendon at the connection points. This ensures a smooth transition that prevents abrupt changes in stress due to sudden shape alterations, thereby guaranteeing uniform stress distribution within the anchor section. By incorporating a multi-stage cone structure and increasing the cone angle at the free end, compressive stress can be effectively transferred to the free end, mitigating the notch effect and enhancing anchoring performance. Compared to typical conical anchors, the maximum compressive stress of the variable angle multi-stage conical anchor is reduced by 53.5 %, the outer diameter of the anchor cylinder is decreased by 22.7 %, and the anchoring efficiency is improved by 12.2 %. These improvements result in a robust anchoring effect and significant size advantage. The anchor is suitable for multibar anchoring, providing a reliable solution for large tonnage and long-span cable-stayed bridges.