Spreading of a viscous drop after impact onto a spherical target

Drop collision with a solid particle is a ubiquitous phenomenon in a wide range of applications, including rain, spray coating, cooling or cleaning, particle encapsulation, inkjet printing, and additive manufacturing. Understanding the dynamics of drop collision is essential for optimizing these processes. In this study, we present a comprehensive experimental and analytical investigation of non-axisymmetric as well as axisymmetric drop impact on a solid particle. We use a high-speed video system to visualize the drop profile during the impact, and measure the drop height and spreading diameter for different liquid viscosities, ratios of the target to drop diameters, offsets, and various other impact parameters. We then develop a theoretical model for drop spreading on a solid spherical particle that relies on the formulation of a remote asymptotic solution for the inviscid flows, generated by non-axisymmetric drop impact. Next, the viscous effects in a thin viscous boundary layer are considered, which allows the formulation of an expression for the residual lamella thickness and maximum spreading. The theoretically predicted evolution of the lamella thickness, the residual film thickness, and the maximum spreading angle agree well with the experimental data presented in this work and the literature. Finally, we present a novel approach for in situ measurement of liquid viscosity, drop impact viscometry, at high shear rates via a single drop impact experiment, with potential application in industries where non-Newtonian drops play a major role, such as pesticide spraying, paint droplet spreading, blood drop impact and fuel injectors.