Thin Film TaFe, TaCo, and TaNi as Potential Optical Hydrogen Sensing Materials

This paper studies the structural and optical properties of tantalum-iron-, tantalum-cobalt-, and tantalum-nickel-sputtered thin films both ex situ and while being exposed to various hydrogen pressures/concentrations, with a focus on optical hydrogen sensing applications. Optical hydrogen sensors require sensing materials that absorb hydrogen when exposed to a hydrogen-containing environment. In turn, the absorption of hydrogen causes a change in the optical properties that can be used to create a sensor. Here, we take tantalum as a starting material and alloy it with Fe, Co, or Ni with the aim to tune the optical hydrogen sensing properties. The rationale is that alloying with a smaller element would compress the unit cell, reduce the amount of hydrogen absorbed, and shift the pressure composition isotherm to higher pressures. X-ray diffraction shows that no lattice compression is realized for the crystalline Ta body-centered cubic phase when Ta is alloyed with Fe, Co, or Ni, but that phase segregation occurs where the crystalline body-centered cubic phase coexists with another phase, as for example an X-ray amorphous one or fine-grained intermetallic compounds. The fraction of this phase increases with increasing alloyant concentration up until the point that no more body-centered cubic phase is observed for 20% alloyant concentration. Neutron reflectometry indicates only a limited reduction of the hydrogen content with alloying. As such, the ability to tune the sensing performance of these materials by alloying with Fe, Co, and/or Ni is relatively small and less effective than substitution with previously studied Pd or Ru, which do allow for a tuning of the size of the unit cell, and consequently tunable hydrogen sensing properties. Despite this, optical transmission measurements show that a reversible, stable, and hysteresis-free optical response to hydrogen is achieved over a wide range of hydrogen pressures/concentrations for Ta-Fe, Ta-Co, or Ta-Ni alloys which would allow them to be used in optical hydrogen sensors.