Effect of Volume Fraction of Carbon Nanotubes on Structure Formation in Polyacrylonitrile Nascent Fibers: Mesoscale Simulations

We present a mesoscale model and the simulation results of a system composed of polyacrylonitrile (PAN), carbon nanotubes (CNTs), and a mixed solvent of dimethylsulfoxide (DMSO) and water. The model describes a fragment of a nascent PAN/CNT composite fiber during coagulation. This process represents one of the stages in the production of PAN composite fibers, which are considered as precursors for carbon fibers with improved properties. All calculations are based on dynamic density functional theory. The results obtained show that the greatest structural heterogeneity of the system is observed when water dominates in the composition of the mixed solvent, which is identified with the conditions of a non-solvent coagulation bath. The model also predicts that the introduction of CNTs can lead to an increase in structural heterogeneity in the polymer matrix with increasing water content in the system. In addition, it is shown that the presence of a surface modifier on the CNT surface, which increases the affinity of the filler to the polymer, can sufficiently reduce the inhomogeneity of the nascent fiber structure.