Heat transfer efficiency in gas–solid fluidized beds with flat and corrugated walls

Gas-solid fluidized bed reactors exhibit improved heat and mass transfer performance as compared to packed beds. Corrugated walls installed in narrow gas-solid bubbling fluidized bed (CWBFB) enclosures have been observed to decrease minimum bubbling velocity, reduce bubble size, improve gas distribution, provide stable operation, and minimize particle carryover or loss. Thorough analyses of the wall-to-bed heat transfer coefficient in flat- (FWBFB) and corrugated- (CWBFB) wall bubbling fluidized beds have been performed for a variety of operating conditions and geometric parameters. Fast-response self-adhesive heat flux probes and thermocouples were used to simultaneously measure the wall-to-bed heat flux, surface and bed temperatures, and were used to determine the heat transfer coefficient (<i>HTC</i>) at various axial and lateral locations. For a given set of parameters, a significant increase in <i>HTC</i> was observed at lower gas flow rates in CWBFB as compared to FWBFB. It was shown that CWBFB inventory required lower <i>U</i> _mb (gas flow rate) as compared to FWBFB. Full 3-D transient Euler-Euler CFD simulations using the kinetic theory of granular flow were also performed, which confirmed the experimental results.