Study of Intergranular Corrosion Behaviors of Mn-Increased 5083 Al Alloy with Controlled Precipitation States of Al6Mn Formed during Homogenization Annealing

In this study, as a vital part of the production of Mn-increased 5083 Al alloy, i.e., homogenization annealing before hot rolling, the target states of key Al6Mn precipitation, including the dispersed, initial coarsening and intensive coarsening states, were designed, and the corresponding precipitates formed via the control of the temperature and holding time in the annealing process. By means of metallographic corrosion and nitric acid mass loss tests (NAMLT) for assessing the intergranular corrosion (IGC) resistance, temperatures ranging from 175 °C to 225 °C were determined to induce a transition from sensitization to stabilization for this innovative 5083. At a temperature of 175 °C for a duration of up to 24 h (2 h, 4 h, 8 h, 16 h, 24 h), the results show that when the soak time is 24 h, the sample with initially coarsened Al6Mn phases has a lower degree of sensitization (DOS) compared to the samples with Al6Mn phases in both the dispersed and intensive coarsening states, and its NAMLT is reduced by 11% and 15%, respectively. Subsequently, transmission electron microscopy (TEM) analysis has investigated that for the sample with the best IGC resistance, i.e., that with initially coarsened Al6Mn phases, plate-like Al6Mn particles (200~500 nm) can act as heterogenous nucleation sites for β phases, driving their preferential precipitation on Al6Mn particles and resisting their precipitation along grain boundaries, ultimately improving the IGC resistance of 5083 Al alloy after homogenization annealing.