Zein nanoencapsulation enhances the antifungal activity of thymol for postharvest decay control in bananas

Abstract The current work describes a nanoparticle system-based approach to enhance the antifungal activity of thymol, a ubiquitous natural antifungal phenolic compound, in postharvest control against banana anthracnose. Thymol was encapsulated within the amphiphilic protein zein by high-shear emulsification, yielding highly dispersible thymol-loaded zein nanoparticles with a high encapsulation efficiency (70%). These particles have an average diameter of 300 nm with spherical morphology, smooth interface, and matrix-type internal structure, as supported by comprehensive structural characterization (dynamic light scattering, transmission electron microscopy and atomic force microscopy). Based on a 40-d storage stability test, thymol was effectively retained within the nanoparticles at 4 °C and ambient room temperature (99% and 97% retention, respectively), despite thymol’s instability and volatility. Antifungal activity assessment against Colletotrichum musae, one of the predominant pathogens that cause banana anthracnose, showed a 200- to 300-fold improvement in the in vitro antifungal activity of thymol. Moreover, the application of thymol-loaded zein nanoparticles as a spray component for banana postharvest treatment demonstrated the efficacy of thymol-loaded zein nanoparticles in preventing and delaying the formation of initial symptoms of banana anthracnose. This appears to arise from the thymol-loaded zein nanoparticles depositing as a film on the banana epidermis, as revealed by atomic force microscopy. Overall, this nanoparticle system offers a new avenue for the design of effective antifungal materials with potential applications in combatting postharvest diseases. Graphical abstract