Effect of Pretreatment of Activated Carbon on Iron Oxide-Loaded Catalysts to Significantly Enhance Production of Sebacic Acid from Castor Oil

This study explores the efficient conversion of castor oil to sebacic acid utilizing iron oxide (Fe₂O₃) loaded on activated carbons as catalysts. Through a combination of saponification, acidification, and catalytic cracking, sebacic acid was produced with a notable yield improvement. The process involved using liquid paraffin as a thinning agent, overcoming the limitations of traditional toxic agents. The catalysts were prepared via adsorption-precipitation-calcination methods, with ultrasonication pretreatment to enhance iron adsorption on activated carbons. The chemical composition, structure, and morphology properties were investigated by different characterizations; such as scanning electron microscopy (SEM), thermogravimetric analysis (TG/DTG). Systematic investigations into the adsorption capacity, catalytic activity, and operational parameters like temperature, reaction time, and catalyst recycling were conducted. The optimized method achieved a sebacic acid yield of 83.4%, significantly higher than traditional methods (60.2%), with improved safety and environmental impact. The study provides valuable insights into sustainable and efficient sebacic acid production which is crucial for industrial applications in processing of castor oil.