Development of a Simulation Model for a New Rotary Engine to Optimize Port Location and Operating Conditions Using GT-POWER

The objective of this study is to develop a 1D CFD simulation model to identify the optimal design parameters, using GT-POWER prior to the optimization of a new rotary engine derived from a three-lobe gerotor pump (GP3 RTE) based on 3D CFD simulation. The models were compared based on their respective development stages (steps 1–4) to ascertain the impact of each parameter on performance. The step 4 model, which exhibited a similar trend to that observed in the 3D CFD results, was selected for further analysis and validation. The developed model accurately predicted GP3 RTE performance in terms of fuel consumption, indicated power, efficiency, and exhaust gas reticulation (EGR) behavior, approaching the accuracy of the CONVERGE model. Furthermore, the optimal intake/exhaust port locations and operating conditions of the GP3 RTE were derived using the developed step 4 model. The model provided a convenient and powerful tool for obtaining basic information regarding the unique behavior of the GP3 RTE, thereby enabling the optimization of the design parameters without the necessity for time-consuming three-dimensional design modifications.