Investigation on bending collapse behavior of similar and dissimilar Aluminum-Steel hat-section sandwich beams jointed by structural adhesive: An experimental, numerical and theoretical study

A significant feature about the application of adhesive joints in various structures is their ability to join dissimilar materials, thus effectively maintaining the structural integrity regardless varying loads. In this paper, the bending collapse behavior of adhesively bonded hat section sandwich beam (HSSB) structures with using of aluminum and steel were investigated. Four configurations of HSSB with different materials for the upper hat beam and lower plate were subjected to quasi-static three-point bending tests as part of the experimental investigation. In comparing the specific absorbed energy (SEA) of the beams, a sample of a hat section sandwich beam with a steel upper hat and an aluminum lower plate had a higher SEA value despite the load-displacement and bending collapse behavior similar to the hat section sandwich beam with a steel upper hat and a steel lower plate. subsequently, a finite element model was developed for bending collapse analysis and a theoretical prediction based on the Kecman model was presented to investigate the hinge moment on HSSB. Based on this, the findings of the numerical study and the predicted theoretical model were in good agreement with the experimental results. The effect of adhesive thickness, the identical mass, and the thickness of the upper hat and lower plate were examined for the purpose of performing an in-depth analysis of the influencing parameters in HSSB structures.