Analysis of electrothermal damage in a radome exposed to electromagnetic radiation

Abstract After nearly 9 months of electromagnetic irradiation with a power density of 10 W/cm 2 , the unit blocks of an A-sandwich radome in the electromagnetic beam scanning area experienced electrothermal damage. Both the inner skin and core layer foam of the A-sandwich unit blocks in that area present different levels of damage. The inner skin is wrinkled and cracked, and the core layer foam is locally charred, carbonized, and ablated. The temperature images recorded through the infrared thermal beam method show that the temperature distribution of the unit blocks in the beam irradiation area is abnormal and strongly related to the discontinuous structure distribution of the core foam and resin. The non-uniformity of core material is the main cause of the electrothermal damage to unit blocks. By process improvements, the shaping of the polyurethane foam core layer is changed from cutting, resin bonding, and splicing to one-step foaming without resin binder, and the continuity of the core layer material is ensured. The usage results of unit blocks made by the new process show that the temperature field distribution is uniform, with a maximum temperature of only 31.3°C, which is 71.62% lower than the maximum temperature of 110.3°C in the damaged block.