Tensile Deformability of Shotcrete in Tunnel Primary Support: A Case Study

Shotcrete strain in the primary support of a tunnel will produce non-loading strain at an early age due to the influence of its own temperature change, hardening shrinkage, spraying force, and other factors, which means that current strain-monitoring results fail to reflect the real strain, and the strain value after stabilization is high. In addition, tensile strain may be evident in the final result, even exceeding the tensile warning value, but, in actuality, the on-site lining is very stable, with no cracks or damage. Therefore, it is necessary to understand the strain characteristics of shotcrete in the primary support of a tunnel. Based on the long-span tunnel project at Shishan Road Station on the Qingdao Metro Line 6, in situ and indoor pull tests of concrete strain were designed while only considering temperature change, hardening shrinkage, and spraying force. This study shows the following: (1) The strain in shotcrete is greatly affected by temperature changes, hardening shrinkage, and shotcrete force in the first three days, reaching its peak value in the second to third days, while tending to be stable at about the seventh day. (2) The real strain of the shotcrete was tested, and the warning value was adjusted from 90 με to 120 με. (3) The strain value at the third day was taken as the initial value, and the previous monitoring results were revised. The revised results align with the trends shown during real tests performed on-site, providing guidance for tunnel engineering support monitoring.