Simulation of electrostatic particulate matter sensor regeneration based on the particulate deposition patterns

Purpose This study aims to establish a multi-physics-coupled model for an electrostatic particulate matter (PM) sensor. The focus lies on investigating the deposition patterns of particles within the sensor and the variation in the regeneration temperature field. Design/methodology/approach Computational simulations were initially conducted to analyse the distribution of particles under different temperature and airflow conditions. The study investigates how particles deposit within the sensor and explores methods to expedite the combustion of deposited particles for subsequent measurements. Findings The results indicate that a significant portion of the particles, approximately 61.8% of the total deposited particles, accumulates on the inside of the protective cover. To facilitate rapid combustion of these deposited particles, a ceramic heater was embedded within the metal shielding layer and tightly integrated with the high-voltage electrode. Silicon nitride ceramic, selected for its high strength, elevated temperature stability and excellent thermal conductivity, enables a relatively fast heating rate, ensuring a uniform temperature field distribution. Applying 27 W power to the silicon nitride heater rapidly raises the gas flow region's temperature within the sensor head to achieve a high-temperature regeneration state. Computational results demonstrate that within 200 s of heater operation, the sensor's internal temperature can exceed 600 °C, effectively ensuring thorough combustion of the deposited particles. Originality/value This study presents a novel approach to address the challenges associated with particle deposition in electrostatic PM sensors. By integrating a ceramic heater with specific material properties, the study proposes an effective method to expedite particle combustion for enhanced sensor performance.