Numerical investigation and software design for internally finned helically coiled tubes heat exchangers with single-stream and multi-stream

To enhance the heat transfer inside the helically coiled tubes, a kind of internally finned helically coiled tubes is proposed. Compared to the smooth helically coiled tubes, the heat transfer and flow resistance characteristics of internally finned helically coiled tubes are investigated numerically. Influence of fin number, pitch and coil diameter on the performance is analyzed. Empirical correlations to calculate the Nusselt number and friction factor of internally finned helically coiled tubes are summarized. The helically coiled tubes heat exchangers are divided equally into several cells and the theoretical analysis of energy flow in each cell is carried out. According to the established equations of heat transfer, the calculation method for single-stream helically coiled tubes heat exchangers and multi-stream helically coiled tubes heat exchangers is proposed. The geometric model and thermohydraulic model are built up, and the design software for internally finned helically coiled tubes heat exchangers is developed based on Python. Take two cases of helically coiled tubes heat exchangers as examples, smooth helically coiled tubes and internally finned helically coiled tubes (fin number is six) are applied to validate the accuracy of calculations results obtained by design software. The results show that the deviation of outlet temperature and pressure drop is less than 7 % and 11 %, respectively. When applying internally finned helically coiled tubes, the heat transfer coefficient of the tube side is increased by approximately 30 %. The corresponding pressure drop and heat load is higher. The outlet temperature proves that the heat transfer is more insufficient in the case of internally finned helically coiled tubes (fin number is six). • A novel IFHCT is proposed and investigated numerically. • The heat transfer calculation within HCTHE is theoretically analyzed and proposed. • A design software for IFHCTHE is development. • The elaborate temperature field of HCTHE are obtained.