Technology for Obtaining Sintered Components with Tailored Electromagnetic Features by Selective Recycling of Printed Circuit Boards

The paper presents a technological approach for obtaining sintered components with tailored electromagnetic features from electromagnetically active powders through the selective recycling of electronic waste, in particular scrap electronic components. Printed circuit board (PCB) scraps were submitted to a succession of grinding processes, followed by progressive magnetic and electrostatic separation, resulting two final fractions: metallic particles and non-metallic particles including different metallic oxides. Three types of powders were analyzed, i.e., powder after fine grinding, after magnetic separation and after electrostatic separation, which were further processed within a spark plasma sintering furnace in order to obtain solid disk samples. All samples contained several classes of oxides, and also residual metals, leading to specific thermal decomposition processes at different temperatures, depending on the nature of the oxides present in the studied materials. The chemical analysis of powders, via spectrometry with X-ray fluorescence—XRF, emphasized the presence of a mixture of metal oxides and traces of metals (mainly Ag), with concentrations diminishing along with the purification process. The most important analysis was related to dielectric parameters, and it was concluded that the powders obtained by the proposed technology could efficiently substitute scarce raw materials actually used as additives in composites, coatings and paints, mainly due to their high permittivity (above 6 in all frequency domains) and, respectively, dielectric loss factor (above 0.2 in all cases, in all frequency domains). We estimate that the technology described in this paper is a sustainable one according to the concept of circular economy, as it could reduce, by a minimum of 15%, the embodied GHG emissions generated from information and communications technology (ICT) devices by advanced recycling.