A Solidified Controllable Resin System Suitable for Fracture Cavity Formation Plugging and Its Performance Characterization

Thermosetting resins have good temperature resistance and high strength and have been widely used as plugging agents in oil fields. However, the current resin materials have high costs, and unmodified thermosetting resins are brittle or have deteriorated properties such as flame retardancy after curing to form a crosslinked network structure. In this study, the resin was modified via physical blending. The curing strength and temperature resistance were used as the main indicators. The resin matrix, curing agent, rheology modifier, and filling materials were modified and formulated optimally to form a high-strength resin gel plugging system. The resin gel system exhibited good fluidity and pumpability. When the shear rate was 200 s^-1 at 25 °C, the initial viscosity was 300-400 mPa·s. The viscosity gradually decreased with increasing shear rate, and the apparent viscosity had good long-term stability at room temperature. A contamination test of different types of drilling fluids on the resin gel system showed that this system had good anti-contamination capability and could maintain a high curing strength even after being contaminated. At the same time, the system exhibited good plugging capability. A wedge-shaped fracture with an inlet size of 7 mm and an outlet size of 5 mm was plugged at 12.84 MPa for 10 min without leakage. A sand-filling pipe (with a diameter of 3.8 cm and pipe length of 30 cm) connected to the pipeline with a 6 mm outlet was subjected to a constant pressure of 11.29 MPa and plugged for 8 min before breaking through. Therefore, it exhibited good capability for plugging fissures and cavities. The resin gel leakage-plugging system has significant potential to realize effective plugging of the deep large-fracture leakage layer.