CNCR-YOLO: A Comprehensive Optimization Strategy for Small-Target Defect Detection in Injection-Molded Parts

Defect detection in injection-molded parts is crucial for quality control in industrial manufacturing. However, it poses challenges due to process complexity, particularly for detecting small defects. To address this challenge, an efficient detection algorithm named CNCR-you only look once (YOLO) is proposed. First, to both improve the quality and quantity of injection-molded parts defect samples, Style-GANv3 data generation and traditional augmentation method are utilized as preprocessing. Moreover, inspired by YOLOv5, CNCR-YOLO combines the strength of normalized Wasserstein distance and complete intersection over union (IoU) metrics together to raise the CI-normalized Gaussian Wasserstein Distance (NWD) loss function for better optimization. Finally, the convolutional block attention module (CBAM) attention mechanism and the Res2net module are embedded into YOLOv5 to enhance the ability of target feature learning and multiscale feature extraction. The experimental results demonstrate that the proposed method outperforms the other algorithms, achieving an improvement of 1.5% in mean average precision (MAP), notably 2.3% for small-target defects. In addition, its generality and robustness are further validated on an industrial printed circuit board (PCB) defect detection dataset.

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Publication Details

Journal
IEEE Sensors Journal
Published
2024-09-20
DOI
https://doi.org/10.1109/jsen.2024.3454311
Citations
13
Primary Topic
Manufacturing Process and Optimization
Type
article
Field-Weighted Citation Impact
4.54

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article

CNCR-YOLO: A Comprehensive Optimization Strategy for Small-Target Defect Detection in Injection-Molded Parts

Haifei Zhu, Zhaoqian Wu, Fei Jiang, Shaohui Zhang et al.
13 citations
IEEE Sensors Journal
Manufacturing Process and Optimization
4.54
article

CNCR-YOLO: A Comprehensive Optimization Strategy for Small-Target Defect Detection in Injection-Molded Parts

Haifei Zhu, Zhaoqian Wu, Fei Jiang, Shaohui Zhang, Wenjing Ye, Peicong Lu
article en
13 citations

Abstract

Defect detection in injection-molded parts is crucial for quality control in industrial manufacturing. However, it poses challenges due to process complexity, particularly for detecting small defects. To address this challenge, an efficient detection algorithm named CNCR-you only look once (YOLO) is proposed. First, to both improve the quality and quantity of injection-molded parts defect samples, Style-GANv3 data generation and traditional augmentation method are utilized as preprocessing. Moreover, inspired by YOLOv5, CNCR-YOLO combines the strength of normalized Wasserstein distance and complete intersection over union (IoU) metrics together to raise the CI-normalized Gaussian Wasserstein Distance (NWD) loss function for better optimization. Finally, the convolutional block attention module (CBAM) attention mechanism and the Res2net module are embedded into YOLOv5 to enhance the ability of target feature learning and multiscale feature extraction. The experimental results demonstrate that the proposed method outperforms the other algorithms, achieving an improvement of 1.5% in mean average precision (MAP), notably 2.3% for small-target defects. In addition, its generality and robustness are further validated on an industrial printed circuit board (PCB) defect detection dataset.

IEEE Sensors JournalVol. 24(21)
Guangdong University of Technology (CN), Dongguan University of Technology (CN)
National Natural Science Foundation of China, Basic and Applied Basic Research Foundation of Guangdong Province
Openalex Percentile: Top 5%
Manufacturing Process and Optimization
4.54
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CNCR-YOLO: A Comprehensive Optimization Strategy for Small-Target Defect Detection in Injection-Molded Parts — Haifei Zhu, Zhaoqian Wu, et al. · IEEE Sensors Journal (2024) | TGRS Research Map | TGRS