Pretreatment and dyeability analysis of cotton and novel Bauhinia vahlii fiber

The textile industry is witnessing a paradigm shift towards sustainable materials, prompting the exploration of novel natural fibers as alternatives to synthetic fibers to meet environmental standards and address the growing demand for eco-friendly and sustainable products. Different natural fibers possess varied properties and are suitable for numerous applications in conventional and technical textiles. The coloration of these textile materials is an important aspect of conventional textiles, which starts with the pretreatment of the material. This study introduces a novel blend of cotton and Bauhinia vahlii fiber, a lesser-known natural cellulosic fiber with promising textile properties, and evaluates its pretreatment outcomes and dyeability characteristics. The study employs a systematic approach to pretreat the cotton and Bauhinia vahlii fiber blend (cotton: Bauhinia vahlii fiber 70:30) in a single bath using a conventional combined scouring bleaching process. The pretreatment process is carried out two times with varied sodium hydroxide (NaOH) and hydrogen peroxide (H2O2) concentrations for different processing times at 90 °C to assess the component fibers’ whiteness index, union bleaching balance, and weight loss percentage under diverse pretreatment conditions. Each time, 50% of the chemicals were used and continued for half of the processing time. The dyeability of the treated fibers is analyzed by dyeing the same in a single bath using amron bright red HF2R bifunctional reactive dye in varied shade depths (1%, 3%, and 5%) and fiber blend ratios (cotton: Bauhinia vahlii fiber 100:0, 90:10, 80:20, 70:30, and 0:100) to assess the color strength, union dyeing balance, and fastness properties. The maximum whiteness was achieved with 6 g per liter (gpl) of NaOH and H2O2 and at a processing time of 150 min with a whiteness index of 80.46 and 54.34 of cotton and Bauhinia vahlii fiber, respectively, with a union bleaching balance of 1.48. The dyed fibers’ colorimetric results confirm that Bauhinia vahlii fiber gives higher color strength than cotton fiber, irrespective of shade depth and blend ratio. The union dyeing balance of 1.2 was achieved at 5% shade depth with a 70:30 cotton Bauhinia vahlii fiber blend. This research contributes to the conventional textile field by introducing a sustainable fiber blend that reduces reliance on synthetic fiber and opens new avenues for utilizing Bauhinia vahlii fiber in conventional textile manufacturing.