A lightweight parallel attention residual network for tile defect recognition

In modern industrial production, permanent magnet motors are an indispensable part of industrial manufacturing. The quality of the magnetic tiles directly affects the working performance of the permanent magnet motors, making the detection of defects on the surface of magnetic tiles critically important. However, due to the small size of defects on the tile image and the reflectivity of the defective surface, the details of image characteristics are not prominently acquired.These problems bring a lot of difficulties for the recognition of magnetic tile defects. In this paper, a magnetic tile defect detection method is proposed for the probAlems of unclear image features and small defects. First, the image is processed using linear variation to enhance the image detail features. Then, by introducing the inverted bottleneck block structure in MobileNetV2, the Attention Parallel Residual Convolution Block (APR) is proposed, and the Lightweight Parallel Attention Residual Network (LPAR-Net) is built. In APR Block, 7 × 7 convolution is introduced so that the model can extract spatial features from a larger range, and weighted fusion of input images by residual structure. In addition, in this paper, CBAM is improved, split into two parts and inserted into APR Block. Finally, the mainstream image classification models and the LPAR-Net proposed in this paper are used for comparison, respectively. The experimental results show that the method achieves 93.63% accuracy on the adopted dataset, which is better than the existing mainstream image classification network models DenseNet, MobileNet, ConvNext and so on. In addition, this paper introduces a strip steel surface defect dataset and compares it with the above image classification model, which verifies that the detection method proposed in this paper still has strong recognition capability.

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Publication Details

Journal
Scientific Reports
Published
2024-09-19
DOI
https://doi.org/10.1038/s41598-024-70570-9
Citations
7
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
Field-Weighted Citation Impact
2.44
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article

A lightweight parallel attention residual network for tile defect recognition

Enxu Zhang, Guowei Qi, Fei Li, Jiaofei Huo et al.
7 citations
Scientific Reports
Industrial Vision Systems and Defect Detection
2.44
article

A lightweight parallel attention residual network for tile defect recognition

Enxu Zhang, Guowei Qi, Fei Li, Jiaofei Huo, Cheng Lv
article en
7 citations

Abstract

In modern industrial production, permanent magnet motors are an indispensable part of industrial manufacturing. The quality of the magnetic tiles directly affects the working performance of the permanent magnet motors, making the detection of defects on the surface of magnetic tiles critically important. However, due to the small size of defects on the tile image and the reflectivity of the defective surface, the details of image characteristics are not prominently acquired.These problems bring a lot of difficulties for the recognition of magnetic tile defects. In this paper, a magnetic tile defect detection method is proposed for the probAlems of unclear image features and small defects. First, the image is processed using linear variation to enhance the image detail features. Then, by introducing the inverted bottleneck block structure in MobileNetV2, the Attention Parallel Residual Convolution Block (APR) is proposed, and the Lightweight Parallel Attention Residual Network (LPAR-Net) is built. In APR Block, 7 × 7 convolution is introduced so that the model can extract spatial features from a larger range, and weighted fusion of input images by residual structure. In addition, in this paper, CBAM is improved, split into two parts and inserted into APR Block. Finally, the mainstream image classification models and the LPAR-Net proposed in this paper are used for comparison, respectively. The experimental results show that the method achieves 93.63% accuracy on the adopted dataset, which is better than the existing mainstream image classification network models DenseNet, MobileNet, ConvNext and so on. In addition, this paper introduces a strip steel surface defect dataset and compares it with the above image classification model, which verifies that the detection method proposed in this paper still has strong recognition capability.

Scientific ReportsVol. 14(1)
Xijing University (CN)
Openalex Percentile: Top 10%
Industrial Vision Systems and Defect Detection
2.44
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