Hydrophobic iron oxide nanoparticles: Controlled synthesis and phase transfer via flash nanoprecipitation

Iron oxide nanoparticles (IONPs) synthesized via thermal decomposition find diverse applications in biomedicine owing to precise control of their physico-chemical properties. However, use in such applications requires phase transfer from organic solvent to water, which remains a bottleneck. Through the thermal decomposition of iron oleate (FeOl), we systematically investigate the impact of synthesis conditions such as oleic acid (OA) amount, temperature increase rate, dwell time, and solvent on the size, magnetic saturation, and crystallinity of IONPs. Solvent choice significantly influences these properties, manipulating which, synthesis of monodisperse IONPs within a tunable size range (10-30 nm) and magnetic properties (75 to 42 Am²Kg^-1) is obtained. To enable phase transfer of IONPs, we employ flash nanoprecipitation (FNP) for the first time as a method for scalable and precise size control, demonstrating its potential over conventional methods. Poly(lactic-co-glycolic acid) (PLGA)-coated IONPs with hydrodynamic diameter (H_d) in the range of 250 nm, high colloidal stability and high IONPs loadings up to 43% were obtained, such physicochemical properties being tuned exclusively by the size and hydrophobicity of starting IONPs. They showed no discernible cytotoxicity in human dermal fibroblasts, highlighting the applicability of FNP as a novel method for the functionalization of hydrophobic IONPs for biomedicine.