ANALYSIS OF THE CAUSES OF CYLINDER HEAD FAILURE OF INTERNAL COMBUSTION ENGINES

The problem of failure of the cylinder head of an internal combustion engine is considered. The factors influencing the reliability of the cylinder head over a given service life are analyzed. Among the areas that suffer the most are considered: partition between valves and between the valve and the nozzle, exhaust channels, attachment points, the plane of the surface that is in contact with the block. An analysis of existing works was carried out. Usually, the issue of reliability of a separate zone is solved, about which you can find many articles and patents. To date, there are no known works that comprehensively consider the problem of the reliability of all problem areas related to the cylinder head. This work describes the nature of the influence on the stressed state of the cylinder head from various factors: temperature loads, loads from the pressure of the working body in the cylinder, loads arising during fastening. Ways to solve problems with the reliability of individual elements exist and are being solved by many researchers, but the expediency of their implementation is ambiguous. Thus, improving heat removal from the hottest surfaces can lead to an increase in the share of influence from other factors. Solving the problem of reliability requires comprehensive consideration and a comprehensive approach. Thus, when modernizing or developing a new design, it becomes mandatory to carry out a calculation study taking into account the most complete range of factors affecting the system, which combines all the constituent elements included in this node. Modern engineering analysis systems allow such studies to be performed. It is also important to have sufficient knowledge about the properties of materials, which significantly affects the quality of the results of calculation studies. The change in heat dissipation parameters over time can be taken into account with the help of boundary conditions, which will allow us to study how the cylinder head will behave after some time of operation.

Authors

Publication Details

Journal
Internal Combustion Engines
Published
2024-09-02
DOI
https://doi.org/10.20998/0419-8719.2024.1.03
Primary Topic
Mechanical Failure Analysis and Simulation
Type
article
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article

ANALYSIS OF THE CAUSES OF CYLINDER HEAD FAILURE OF INTERNAL COMBUSTION ENGINES

V.V. Pylyov, А.П. Марченко, O.U. Linkov, Sergiy Kravchenko et al.
Internal Combustion Engines
Mechanical Failure Analysis and Simulation
article

ANALYSIS OF THE CAUSES OF CYLINDER HEAD FAILURE OF INTERNAL COMBUSTION ENGINES

V.V. Pylyov, А.П. Марченко, O.U. Linkov, Sergiy Kravchenko, G.V. Malishev, Oleksii Klymenko
article en

Abstract

The problem of failure of the cylinder head of an internal combustion engine is considered. The factors influencing the reliability of the cylinder head over a given service life are analyzed. Among the areas that suffer the most are considered: partition between valves and between the valve and the nozzle, exhaust channels, attachment points, the plane of the surface that is in contact with the block. An analysis of existing works was carried out. Usually, the issue of reliability of a separate zone is solved, about which you can find many articles and patents. To date, there are no known works that comprehensively consider the problem of the reliability of all problem areas related to the cylinder head. This work describes the nature of the influence on the stressed state of the cylinder head from various factors: temperature loads, loads from the pressure of the working body in the cylinder, loads arising during fastening. Ways to solve problems with the reliability of individual elements exist and are being solved by many researchers, but the expediency of their implementation is ambiguous. Thus, improving heat removal from the hottest surfaces can lead to an increase in the share of influence from other factors. Solving the problem of reliability requires comprehensive consideration and a comprehensive approach. Thus, when modernizing or developing a new design, it becomes mandatory to carry out a calculation study taking into account the most complete range of factors affecting the system, which combines all the constituent elements included in this node. Modern engineering analysis systems allow such studies to be performed. It is also important to have sufficient knowledge about the properties of materials, which significantly affects the quality of the results of calculation studies. The change in heat dissipation parameters over time can be taken into account with the help of boundary conditions, which will allow us to study how the cylinder head will behave after some time of operation.

Internal Combustion Engines(1)
Openalex Percentile: Top 85%
Mechanical Failure Analysis and Simulation
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