Anionic Ionomer: Released Surface-Immobilized Cations and an Established Hydrophobic Microenvironment for Efficient and Durable CO<sub>2</sub>-to-Ethylene Electrosynthesis at High Current over One Month

Electrosynthesis of multicarbon products, such as C<sub>2</sub>H<sub>4</sub>, from CO<sub>2</sub> reduction on copper (Cu) catalysts holds promise for achieving carbon neutrality. However, maintaining a steady high current-level C<sub>2</sub>H<sub>4</sub> electrosynthesis still encounters challenges, arising from unstable alkalinity and carbonate precipitation caused by undesired ion migration at the cathode under a repulsive electric field. To address these issues, we propose a universal "charge release" concept by incorporating tiny amounts of an oppositely charged anionic ionomer (e.g., perfluorinated sulfonic acid, PFSA) into a cationic covalent organic framework on the Cu surface (cCOF/PFSA). This strategy effectively releases the hidden positive charge within the cCOF, enhancing surface immobilization of cations to impede both outward migration of generated OH<sup>-</sup> and inward migration of cations, inhibiting carbonate precipitation and creating a strong alkaline microenvironment. Meanwhile, the ionomer's hydrophobic chains create a hydrophobic environment within the cCOF, facilitating efficient gas transport. In situ characterizations and theoretical calculations demonstrate that the cCOF/PFSA catalyst establishes a hydrophobic strong alkaline microenvironment, optimizing the adsorption strength and configuration of *CO intermediates to promote the C<sub>2</sub>H<sub>4</sub> formation. The optimized catalyst achieves a 70.5% Faradaic efficiency for C<sub>2</sub>H<sub>4</sub> with a partial current density over 470 mA cm<sup>-2</sup>. Notably, it delivers a high single-pass carbon efficiency of 96.5% for CO<sub>2</sub>RR and sustains an exceptional stability over 760 h. When implemented in a large-area MEA electrolyzer and a 5-cell MEA stack, the system achieves an industrial current of 15 A and continuous C<sub>2</sub>H<sub>4</sub> production exceeding 19 mL min<sup>-1</sup>, marking a significant step toward industrial feasibility in CO<sub>2</sub>RR-to-C<sub>2</sub>H<sub>4</sub> conversion.

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Publication Details

Journal
Journal of the American Chemical Society
Published
2024-09-19
DOI
https://doi.org/10.1021/jacs.4c09168
Citations
67
Primary Topic
CO2 Reduction Techniques and Catalysts
Type
article
Field-Weighted Citation Impact
6.86

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article

Anionic Ionomer: Released Surface-Immobilized Cations and an Established Hydrophobic Microenvironment for Efficient and Durable CO2-to-Ethylene Electrosynthesis at High Current over One Month

Xiao-Chen Feng, Zewen Wang, Liming Dai, Mingwei Fang et al.
67 citations
Journal of the American Chemical Society
CO2 Reduction Techniques and Catalysts
6.86
article

Anionic Ionomer: Released Surface-Immobilized Cations and an Established Hydrophobic Microenvironment for Efficient and Durable CO2-to-Ethylene Electrosynthesis at High Current over One Month

Xiao-Chen Feng, Zewen Wang, Liming Dai, Mingwei Fang, Ying Zhu, Lei Jiang, Zihao Huang, Meiling Wang, Xiang Miao
article en
67 citations

Abstract

Electrosynthesis of multicarbon products, such as C<sub>2</sub>H<sub>4</sub>, from CO<sub>2</sub> reduction on copper (Cu) catalysts holds promise for achieving carbon neutrality. However, maintaining a steady high current-level C<sub>2</sub>H<sub>4</sub> electrosynthesis still encounters challenges, arising from unstable alkalinity and carbonate precipitation caused by undesired ion migration at the cathode under a repulsive electric field. To address these issues, we propose a universal "charge release" concept by incorporating tiny amounts of an oppositely charged anionic ionomer (e.g., perfluorinated sulfonic acid, PFSA) into a cationic covalent organic framework on the Cu surface (cCOF/PFSA). This strategy effectively releases the hidden positive charge within the cCOF, enhancing surface immobilization of cations to impede both outward migration of generated OH<sup>-</sup> and inward migration of cations, inhibiting carbonate precipitation and creating a strong alkaline microenvironment. Meanwhile, the ionomer's hydrophobic chains create a hydrophobic environment within the cCOF, facilitating efficient gas transport. In situ characterizations and theoretical calculations demonstrate that the cCOF/PFSA catalyst establishes a hydrophobic strong alkaline microenvironment, optimizing the adsorption strength and configuration of *CO intermediates to promote the C<sub>2</sub>H<sub>4</sub> formation. The optimized catalyst achieves a 70.5% Faradaic efficiency for C<sub>2</sub>H<sub>4</sub> with a partial current density over 470 mA cm<sup>-2</sup>. Notably, it delivers a high single-pass carbon efficiency of 96.5% for CO<sub>2</sub>RR and sustains an exceptional stability over 760 h. When implemented in a large-area MEA electrolyzer and a 5-cell MEA stack, the system achieves an industrial current of 15 A and continuous C<sub>2</sub>H<sub>4</sub> production exceeding 19 mL min<sup>-1</sup>, marking a significant step toward industrial feasibility in CO<sub>2</sub>RR-to-C<sub>2</sub>H<sub>4</sub> conversion.

Journal of the American Chemical SocietyVol. 146(39)
Chinese Academy of Sciences (CN), UNSW Sydney (AU), Technical Institute of Physics and Chemistry (CN), Beijing Advanced Sciences and Innovation Center (CN), Beihang University (CN)
National Natural Science Foundation of China, Beihang University, Chinese Academy of Sciences, Higher Education Discipline Innovation Project, Australian Research Council
Responsible consumption and production
Openalex Percentile: Top 2%
CO2 Reduction Techniques and Catalysts
6.86
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