Predictive model for the instability of flexible formwork concrete wall in secondary mining of non-pillar coal mining

The secondary mining movement in non-pillar coal extraction causes significant overrun damage to flexible formwork concrete walls, leading to extensive deformation of roadway roof and bottom plates. This adversely affects working face efficiency and safety. The engineering context focuses on the non-pillar gob-side retaining walls in the 1315 working face of Zhaozhuang Coal Mine and the 23107 working face of Xiegou Coal Mine. Through on-site investigation, numerical simulation, theoretical analysis, and testing, we explore the stress migration law and destabilizing mechanism of the flexible formwork concrete wall influenced by the secondary mining movement of the coal-free pillar along the hollow wall. The research results showed that: (1) During the mining back process, the concrete wall formed with flexible formwork may experience stress concentration, leading to excessive damage and compromising mining safety. (2) Developing a predictive stress model for the concrete wall with flexible formwork is essential. If the stress surpasses the ultimate compressive strength during mining back, reinforcement becomes necessary.3) The length of damage overrun in the flexible formwork concrete wall exhibits two distinct stages as the distance back to mining increases. The first stage shows nearly linear growth, while the second stage indicates a decreasing growth rate, ultimately stabilizing. The application of Z6 concrete reinforcing agent effectively strengthens the flexible formwork concrete wall.