Analysis and Modelling for Industrial Energy Efficiency in the Cosmetics Industry: A Real Industrial Case in an Italian Manufacturing Company

Economic and environmental issues translating into energy costs and pollution within the production environment are increasingly attracting attention. Industrial Energy Efficiency (IEE) is gaining ever-higher importance within production environments. Since cosmetic consumers and companies are becoming increasingly sensitive to sustainability, the cosmetic field is working to reduce the environmental and social impact along the whole supply chain. Furthermore, IEE actions in business processes can lead to several medium- and long-term economic and environmental benefits. This paper is the first work in the literature presenting a real-case application of energy analysis and modeling to achieve better energy performances in a cosmetics production process. Thus, in the body of knowledge, it contributes by providing a real case of good practice to be benchmarked for future IEE interventions in cosmetics manufacturing processes. The work has been conducted by analyzing the production process’s energy consumption and developing an energy model of a selected machine (i.e., a turbo-emulsifier). The analysis and modeling performed aimed at assessing the different operational phases of the machine and evaluating the different behaviors of the data. Finally, the results allowed us to propose possible improvements to be applied to the production process to achieve better energy performances.