Hybrid force-position coordinated control of a parallel mechanism with the number of redundant actuators equal to its DOF

To address the demands for precision and load-bearing capacity in the installation of building panels, a hybrid force-position driven robot with redundant actuation has been developed. The mechanical performance of this robot is primarily governed by its central parallel mechanism, which is equipped with redundant actuators matching the degrees of freedom. Non-redundant and redundant actuators are respectively responsible for position and force control. The inclusion of redundant force-driven joints has increased the internal coupling within the mechanism. To enhance the coordination between position and force control, a hybrid synchronized control method based on cross-coupling has been proposed. Initially, kinematic and dynamic models of the parallel structure were established. Under predefined trajectories, the theoretical inputs for each actuator were calculated using inverse kinematics and dynamics. Subsequently, employing the principle of cross-coupling, the torque output from the position actuators was used as feedback. This feedback was processed by a synchronized coordination controller to adjust the output force of the redundant force-driven joints. By adjusting the output force of the redundant actuators, the torque burden on the position actuators was effectively reduced, thereby enhancing the precision of position control. Additionally, under the same load conditions, smaller power actuators could be utilized for position control, reducing the overall weight of the robot and improving its load-to-weight ratio. To validate the effectiveness of the proposed control strategy, a robotic simulation environment was established. The simulation results demonstrated significant reductions in the average torque required by the position actuators across three different trajectories, with reductions of 91.43%, 54.56%, and 80.6% respectively. Finally, the load-bearing capacity and the load-to-weight ratio of the prototype were assessed. Experimental results confirmed that the prototype achieved a load-to-weight ratio of 15.83%, validating the effectiveness of the hybrid synchronized control method based on cross-coupling.