Wire-to-two-drop plasma thruster: Experimental and numerical investigation of electroaerodynamic jet flow for micro aerial vehicle propulsion

Conventional micro aerial vehicles (MAVs) have primarily relied on complex, flapping-wing mechanisms for propulsion, often exhibiting limitations in terms of reliability and efficiency. To overcome these challenges, this study explores the potential of electroaerodynamic (EAD) thrusters as a novel propulsion system. By accelerating air molecules through ion collisions, EAD jet flow generates thrust, offering advantages such as noiseless operation and zero emissions due to its moving-part-free design. This research presents a comprehensive experimental and numerical investigation of a wire-to-two-drop thruster configuration to elucidate its electromechanical performance, plasma flow dynamics, and EAD jet characteristics. Experimental measurements of key parameters, including current, thrust, power, and effectiveness, were correlated with numerical simulations, demonstrating excellent agreement with a maximum error below 5%. These findings align strongly with established theoretical frameworks, revealing an inverse square root relationship between effectiveness and thrust. To optimize thruster performance, optimal operating voltages were identified at approximately 8.2, 9.4, and 11.6 kV for inter-electrode gap distances of 10, 15, and 20 mm, respectively, achieving a balanced trade-off between thrust and effectiveness. Detailed numerical visualizations of the plasma flow field, including velocity distribution, jet morphology, potential distribution, and electric field lines, provided valuable insights into the thruster's operation. Building upon these insights, a proof-of-concept EAD flier was constructed and tested, incorporating a serrated emitter electrode and lightweight materials. This flier achieved a mass of 0.5 g and generated a thrust of 0.77 g at 15 kV, resulting in a thrust-to-weight ratio of 1.54 and successful liftoff. This demonstration highlights the potential of EAD propulsion for practical MAV applications.