Passive flow control of a Francis turbine operating in sand-laden rivers for mitigating sediment erosion

In a typical Francis turbine operating in sand-laden rivers, owing to its complicated geometry and variable operating conditions, vortex structures appear and cause severe erosion damage to turbine components. Here, we present a bioinspired method to mitigate severe sediment erosion on Francis turbines. The proposed method includes a passive flow control strategy using biomimetic convex domes for the inter-blade vortex, a major contributor to severe sediment erosion on the turbine runner. The effects of biomimetic convex domes on sediment erosion are investigated through numerical simulations and experiments. The results indicate that biomimetic convex domes significantly reduce the impact velocity and accretion rate of the particles, eventually reducing sediment erosion by at least 50 %. The mechanism underlying the effect of convex domes on sediment erosion is their inhibition of the development of the inter-blade vortex. The convex domes induce small-scale vortices from the blade boundary layer. When located in the nascent region of the inter-blade vortex, the small-scale vortex effectively inhibits its formation. Moreover, convex domes placed in severe erosion areas can accelerate the dissipation process of the inter-blade vortex.