Chemical recycling of polyethylene terephthalate using a micro-sized MgO-incorporated SiO2 catalyst to produce highly pure bis(2-hydroxyethyl) terephthalate in high yield

• The potential of a micro-sized catalyst for sustainable PET recycling is demonstrated. • BHET was obtained in 95.1% yield through MgO/SiO 2 -catalyzed PET glycolysis. • Larger catalyst particles simplify separation and ensure a BHET purity of over 99.85%. • Micro-sized catalysts demonstrate efficiencies comparable to those of nano-sized catalysts, thereby optimizing PET recycling. Chemical recycling is a feasible method for achieving the closed-loop recycling of polyethylene terephthalate (PET). In this strategy, post-consumer PET is depolymerized to bis(2-hydroxyethyl) terephthalate (BHET) via glycolysis, which is then repolymerized to yield recycled PET (rPET). Herein, we introduce an innovative approach for the chemical recycling of PET that focuses on glycolysis facilitated by a microsized MgO-incorporated SiO 2 catalyst. This choice of catalyst is groundbreaking owing its superior glycolysis-catalysis efficiency and the ease with which it can be separated from the reaction mixture, thereby addressing the common challenges faced by traditional catalysts during PET depolymerization. By employing a heterogeneous catalyst with significantly larger particles than a conventional catalyst, we not only aimed to simplify the catalyst-removal process, thereby improving BHET purity, but also observed enhanced efficiency during the catalytic reaction that led to a superior yield of the desired product. The catalyst was synthesized using a wet impregnation method and its efficiency was evaluated at various reaction times and dosages, which revealed that the microsized MgO/SiO 2 catalyst significantly outperforms traditional catalysts, to deliver a 95.1% yield of BHET with negligible amounts of metal detected in the final product. This study not only demonstrated the potential of microsized catalysts during PET glycolysis, but also contributes to the advancement of sustainable PET-recycling practices. We anticipate that the microsized MgO/SiO 2 catalyst is a promising alternative for the industrial upcycling of PET waste.