Synthesis and characterization of Fe₃O₄@SiO₂ core-shell nanoparticles for mirror and efficient magnetic compound fluid polishing of TC4 titanium alloy

Abstract To fully investigate the polishing performance of the Fe 3 O 4 @SiO 2 core–shell abrasive for TC4 titanium alloy plate and solve the problem of uneven distribution of abrasive particles in magnetic compound fluid polishing (MCFP) and obtain ultra-smooth titanium alloy surface. In this paper, the functional Fe 3 O 4 @SiO 2 core–shell abrasives were prepared and characterized by XRD, FTIR, VSM and TEM to demonstrate the successful encapsulation of SiO 2 in Fe 3 O 4 first. Second, a new polishing device was built to perform polishing experiments. Four different fractions of Magnetic compound fluid (MCF) were configured and utilized in polishing experiments for MCFP of TC4 titanium alloy to verify the polishing properties. Finally, the contact model between abrasive particles and workpiece is established and the material removal mechanism is discussed. The results show that SiO 2 was successfully coated on Fe 3 O 4 . The polishing results show that the MCF containing the core–shell structure had the best polishing effect. The surface roughness Ra decreased from 0.201 μm to 0.025 μm after 20 min of polishing. The surface roughness of TC4 titanium alloy with an initial roughness Sa of 0.248 μm is reduced to 0.023 μm after polishing by Fe 3 O 4 @SiO 2 core–shell abrasive. It is shown that the application of core–shell abrasive to process titanium alloys can obtain smooth and defect-free surfaces with good polishing performance. The surface quality of titanium alloy can be improved effectively by using core–shell abrasive, and a new idea for polishing titanium alloy is proposed. This study plays an important role in solving the problem of uneven particle distribution in MCFP. These results pave the way for further research into the application of core–shell abrasives in precision machining and expand the application scope of particles with core–shell structure.