Synthesis of magnesium hydroxide flame retardant based on microcrystalline magnesite and its application in epoxy resin

Abstract A nanoscale hexagonal flake magnesium hydroxide (MH) flame retardant was prepared by a hydrothermal method using Tibetan microcrystalline magnesite as the raw material. The synthesized samples were characterized by x-ray diffraction (XRD), field-emission scanning electron microscopy (FSEM), thermogravimetric analysis-differential scanning calorimetry (TG-DSC), and laser particle size analysis. When subjected to hydrothermal treatment at 180 °C for a duration of 8 h in a solution containing 6 mol l −1 NaOH, and with the incorporation of 4 wt% of the surfactant polyethylene glycol 2000 (PEG2000), hexagonal flake MH, possessing an average particle size of 378.3 nm, was successfully synthesized. The study conducted an examination of the thermal, mechanical, and flame-retardant properties of both EP and EP/MH composites. The results revealed that the incorporation of 9 wt% MH led to a notable reduction in the peak heat release rate, total smoke production, and mass loss rate of the EP/MH composites by 36%, 14.5%, and 33.3% respectively, as compared to the pure EP. Remarkably, the tensile and flexural strength of the composite exhibited minimal impact.