Damage source localisation in complex geometries using acoustic emission and acousto-ultrasonic techniques: an experimental study on clear aligners

Passive non-destructive evaluation tools such as acoustic emission (AE) testing and acousto-ultrasonics (AU) approach present a complex problem in damage localisation in complex and nonhomogeneous geometries. A novel AU-guided AE frequency interpretation approach is proposed in this research work which aims at overcoming this limitation. For the experimental evaluation, the damage sources from a geometrically complex clear dental aligners are tested under cyclic compression load and their origins are evaluated. Despite the rapid worldwide diffusion of the clear aligners, their mechanical behaviour is poorly investigated. In this work, the frequency characteristics of the artificially simulated stress wave, generated from different dental positions of the clear aligners, are studied using the AU approach. These frequency characteristics are then used to analyse the AE signals generated by these aligners when subjected to cyclic compressive loading. In addition, the time domain characteristics of the AE signals are studied using their Time of Arrival (ToA). The Akaike Information Criterion (AIC) is used to estimate the ToA. These frequency and time domain characteristics of the AE signals are used to estimate the local damage origin in the clear dental aligners. This will help in identifying localised damage sources during the usage period of the aligners. Experimental results revealed significant damages in the left maxillary premolar and right maxillary third molar of the aligners.