Lignin-containing cellulose nanocrystals enhanced electrospun polylactic acid-based nanofibrous mats: Strengthen and toughen

Biodegradable polylactic acid (PLA) nanofibrous mats prepared by electrospinning serve as suitable packaging materials. However, their practical applications are limited by their weak mechanical properties, poor thermal stability, and high cost. In this study, green and low-cost lignin-containing cellulose nanocrystals (LCNCs) with different lignin contents were developed and employed as reinforced materials to synergistically enhance the thermal, mechanical, and hydrophobic properties of PLA electrospun nanofibrous mats. The presence of moderate lignin improved the interfacial compatibility between the LCNCs and PLA, resulting in excellent mechanical properties of the nanofibrous mats. Compared to pure PLA mats, the tensile strength of the composites reached up to 21.0 MPa, representing a 6.6-fold increase. Its toughness was synchronously enhanced by 16 times, reaching a maximum of 3.6 MJ/m³. The maximum decomposition temperature of PLA/LCNCs electrospun nanofibrous mats increased from 339 °C to 365 °C. Furthermore, the increase in lignin in the LCNCs positively contributed to improving the hydrophobicity of the PLA/LCNCs electrospun nanofibrous mats. This bio-based strategy of LCNCs employed in the enhancement of fully bio-based PLA nanofibrous mats offers a viable approach for the advancement of packaging films.