A Machine Vision Method for Identifying Blade Tip Clearance in Wind Turbines

This paper introduces a machine vision method for measuring the blade tip clearance in a wind turbine. An industrial personal computer (IPC) is installed in the nacelle of the wind turbine to continuously receive video data from a digital camera mounted at the bottom of the nacelle. Using the open-source computer vision (OpenCV) digital image processing library data base, the real-time trajectory of the turbine blades is determined from the video data. Furthermore, fast Fourier transform (FFT) analysis is performed for determining the operating frequency of the blades in the images. The amplitude analysis performed at this operating frequency reveals the pixel-based blade tip clearance, which is then used to calculate the actual clearance of the wind turbine. This value is subsequently transmitted to the main controller of the wind turbine. The main controller can enhance the operational safety of the wind turbine by implementing appropriate pitch control strategies to restrict and safeguard the blade tip clearance. The results obtained by conducting experiments on a 2.0 MW wind turbine unit validate the effectiveness of the proposed identification method. In this method, the blade tip clearance can be calculated effectively in real time, and both the video sampling rate and communication speed meet the requirements for controlling the blade pitch.