Environmental savings from concrete reuse: examining the limitations and optimal practices for cutting thresholds of concrete building components for reuse

Abstract Concrete, a widely used construction material, presents both opportunities and challenges for promoting environmentally responsible practices. This research focuses on the concept of concrete reuse as a sustainable strategy, examining the limitations of cutting dimensions. To investigate the greenhouse gas (GHG) emissions associated with preparing concrete for reuse, a mathematical model was developed considering several factors, such as transportation emissions, energy used in cutting, and the effects of varying cutting performance and energy sources. By incorporating real-life data and connecting with industrial practices, this study establishes a screening standard to determine the minimum cutting size for concrete reuse. The results indicate that the ratio of transportation distances for the reuse case versus the new production of concrete case has an influence on the minimum cutting size for concrete reuse. Moreover, the cutting size itself significantly impacts the overall GHG emissions of the reuse strategy. We offer practical insights for industry stakeholders to optimize concrete reuse practices and effectively reduce GHG emissions. As further research explores cost-effectiveness and on-site case studies, the potential for large-scale implementation of concrete reuse has become increasingly promising. Thus, concrete reuse has emerged as a viable and effective approach to sustainable construction, provided that the minimum cutting dimensions are carefully considered.