Spatially Selective Ultraprecision Polishing and Cleaning by Collective Behavior of Micro Spinbots

Untethered magnetic actuation is an attractive technique for controlling a batch of micrometer‐sized soft robots. Recent advancements have enabled each robot to follow its path independently using a single magnetic device. However, applications of magnetic soft microrobots are mostly biased toward the biomedical field. In this study, thermoplastic polyurethane–Fe 3 O 4 nanocomposite soft spinning microrobots, that is, spinbots that actuate on a tabletop magnetic stirrer, were utilized as innovative precision manufacturing tools for spatially selective precision polishing and cleaning. The pivot motion of the revolving spinbots, which involves repetitive sweeping during rotation cycles, is explored. This sweeping action physically removes nanometer‐sized surface contaminants from the workpiece, achieving a cleaning efficiency of 99.6%. Multiple spinbots, up to 42 in total, simultaneously operated along their own orbital pathways on three vertically stacked wafers, thereby demonstrating an unprecedented cleaning method. In addition, the spinbots precisely removed materials from the workpiece using a three‐body abrasion mechanism. Furthermore, the spinbots contributed to precise material removal, resulting in remarkable surface polishing ( R a ≈ 1.8 nm). This novel polishing system, which uses the collective behavior of multiple spinbots on a tabletop magnetic stirrer, is 1000‐fold lighter than current state‐of‐the‐art equipment aimed at achieving similar levels of fine finishing.

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Publication Details

Journal
Small Structures
Published
2024-09-09
DOI
https://doi.org/10.1002/sstr.202400245
Citations
2
Primary Topic
Advanced Surface Polishing Techniques
Type
article
Field-Weighted Citation Impact
0.37

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article

Spatially Selective Ultraprecision Polishing and Cleaning by Collective Behavior of Micro Spinbots

Hyeongmin Je, Sukyoung Won, Sanha Kim, Jeong Jae Wie
2 citations
Small Structures
Advanced Surface Polishing Techniques
0.37
article

Spatially Selective Ultraprecision Polishing and Cleaning by Collective Behavior of Micro Spinbots

Hyeongmin Je, Sukyoung Won, Sanha Kim, Jeong Jae Wie
article en
2 citations

Abstract

Untethered magnetic actuation is an attractive technique for controlling a batch of micrometer‐sized soft robots. Recent advancements have enabled each robot to follow its path independently using a single magnetic device. However, applications of magnetic soft microrobots are mostly biased toward the biomedical field. In this study, thermoplastic polyurethane–Fe 3 O 4 nanocomposite soft spinning microrobots, that is, spinbots that actuate on a tabletop magnetic stirrer, were utilized as innovative precision manufacturing tools for spatially selective precision polishing and cleaning. The pivot motion of the revolving spinbots, which involves repetitive sweeping during rotation cycles, is explored. This sweeping action physically removes nanometer‐sized surface contaminants from the workpiece, achieving a cleaning efficiency of 99.6%. Multiple spinbots, up to 42 in total, simultaneously operated along their own orbital pathways on three vertically stacked wafers, thereby demonstrating an unprecedented cleaning method. In addition, the spinbots precisely removed materials from the workpiece using a three‐body abrasion mechanism. Furthermore, the spinbots contributed to precise material removal, resulting in remarkable surface polishing ( R a ≈ 1.8 nm). This novel polishing system, which uses the collective behavior of multiple spinbots on a tabletop magnetic stirrer, is 1000‐fold lighter than current state‐of‐the‐art equipment aimed at achieving similar levels of fine finishing.

Small StructuresVol. 5(11)
Korea Advanced Institute of Science and Technology (KR), Hanyang University (KR), Anyang University (KR)
National Research Foundation, National Research Foundation of Korea, Korea Advanced Institute of Science and Technology, Ministry of Science and ICT, South Korea
Openalex Percentile: Top 44%
Advanced Surface Polishing Techniques
0.37
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