Adaptive Control of Ships’ Oil-Fired Boilers Using Flame Image-Based IMC-PID and Deep Reinforcement Learning

The control system of oil-fired boiler units on ships plays a crucial role in reducing the emissions of atmospheric pollutants such as nitrogen oxides (NOx), sulfur dioxides (SO2), and carbon dioxide (CO2). Traditional control methods using conventional measurement sensors face limitations in real-time control due to response delays, which has led to the growing interest in combustion control methods using flame images. To ensure the precision of such combustion control systems, the system model must be thoroughly considered during controller design. However, finding the optimal tuning point is challenging due to the changes in the system model and nonlinearity caused by environmental variations. This study proposes a controller that integrates an internal model control (IMC)-based PID controller with the deep deterministic policy gradient (DDPG) algorithm of deep reinforcement learning to enhance the adaptability of image-based combustion control systems to environmental changes. The proposed controller adjusts the PID parameter values in real-time through the learning of the determination constant lambda (λ) of the IMC internal model. This approach reduces computational resources by shrinking the learning dimensions of the DDPG agent and limits transient responses through constrained learning of control parameters. Experimental results show that the proposed controller exhibited rapid adaptive performance in the learning process for the target oxygen concentration, achieving a reward value of −0.05 within just 105 episodes. Furthermore, when compared to traditional PID tuning methods, the proposed controller demonstrated superior performance, achieving a target value error of 0.0032 and a low overshoot range of 0.0498 to 0.0631, providing the fastest response speed and minimal oscillation. Additionally, experiments conducted on an actual operating ship verified the practical feasibility of this system, highlighting its potential for real-time control and pollutant reduction in marine applications.