Development of multilayer composite film based on protein‐polysaccharides with the addition of onion waste extracts and their impact on the shallot quality

Abstract At present, multilayer composite film is attractive in the production of biodegradable films due to its essential film properties. The current study mainly focused on overcoming the problems of poor water barrier and mechanical strength observed in monolayer films (SA‐CMC and G/SA‐CMC) made from gluten (G), sodium alginate (SA), and carboxymethylcellulose (CMC). The film was developed with the addition of onion waste extracts (OWEs), primarily from peel and stalk, to enhance functional properties. The multilayer composite film consists of three layers: an outer layer made of G, an inner layer made of SA, CMC, and a middle layer made of G/SA‐CMC. The developed composite film exhibited improved physical properties (thickness: 0.348–0.629 mm and moisture: 20.889%–21.403%), mechanical properties (tensile strength: 21.943–20.640 MPa), and barrier properties (WVP: 0.212–0.516 g/ m.s.Pa × 10 −14 ) compared to monolayer films (SA‐CMC and G/SA‐CMC). The addition of OWEs enhanced the multilayer film's phenolic (20.076 and 36.175 mgGAE/g) and antioxidant activity (73.850% and 42.667%). The study found that the multilayer control film had minimal changes in weight loss (9.75% ± 0.18%) and firmness (6.68 ± 0.64 N) compared to OWEs‐added films (9.93% ± 0.49–10.02% ± 0.14% and 6.61 ± 0.37 to 6.64 ± 0.18 N). However, fresh‐peeled shallot onion packed with control film exhibited higher bacterial counts (6.70 ± 0.42 CFU/g) and yeast and mold counts (5.08 ± 0.20 CFU/g) than those packed with the OWEs‐added film (6.49 ± 0.28–6.56 ± 0.27 CFU/g and 4.75 ± 0.18–4.89 ± 0.21 CFU/g), indicating that OWEs protect the onions from microbial degradation. Overall, the multilayer control film (without OWEs) showed better results for storing the fresh‐peeled shallot onion at 4°C for 21 days. Highlights Onion waste extracts have potent high antioxidant and antimicrobial properties Multilayer film's physical, mechanical, barrier, and functional properties improved Addition of onion waste extracts increased the film's antimicrobial activity Control film showed a better effect for storing fresh‐peeled shallot onion Developed film can store fresh‐peeled shallot onion for 21 days at 4°C.